{"id":7024,"date":"2024-08-02T14:45:29","date_gmt":"2024-08-02T12:45:29","guid":{"rendered":"https:\/\/www2.baltur.com\/intl\/?p=7024"},"modified":"2024-09-04T16:08:21","modified_gmt":"2024-09-04T14:08:21","slug":"nouvelle-technologie-de-combustion-brevetee-baltur-2","status":"publish","type":"post","link":"https:\/\/www.baltur.com\/intl\/fr\/2024\/08\/nouvelle-technologie-de-combustion-brevetee-baltur-2\/","title":{"rendered":"Nouvelle technologie de combustion brevet\u00e9e Baltur"},"content":{"rendered":"<p>Interview de Valentina Moccia, conceptrice m\u00e9canique chez Baltur<\/p>\n<p><strong>\u00ab\u00a0J&#8217;ai rejoint Baltur \u00e0 l&#8217;\u00e9t\u00e9 2017 en tant que conceptrice m\u00e9canique<\/strong>, et \u00e0 l&#8217;\u00e9t\u00e9 2019 j&#8217;ai \u00e9t\u00e9 charg\u00e9e de mon premier projet en tant que chef d&#8217;\u00e9quipe pour la recherche, le d\u00e9veloppement et la r\u00e9alisation d&#8217;une nouvelle s\u00e9rie de br\u00fbleurs &#8211; les futurs SLX &#8211; en fixant comme objectif strat\u00e9gique le\u00a0<strong>d\u00e9veloppement d&#8217;une nouvelle technologie de combustion\u00a0<\/strong>qui garantirait de<strong>\u00a0tr\u00e8s basses \u00e9missions de NOx<\/strong>\u00a0: &lt;50 mg\/Nm3, sans recourir \u00e0 la FGR (recirculation des fum\u00e9es).<br \/>\nNous savions qu&#8217;il s&#8217;agirait d&#8217;un projet long et ambitieux\u00a0: les connaissances acquises jusqu&#8217;\u00e0 ce moment-l\u00e0 n&#8217;\u00e9taient pas suffisantes pour atteindre l&#8217;objectif\u00a0\u00bb.<\/p>\n<p>\u00ab\u00a0Les premi\u00e8res phases ont \u00e9t\u00e9 purement exp\u00e9rimentales (et les plus amusantes \u00e0 mon avis).<br \/>\nAvec la contribution des coll\u00e8gues les plus exp\u00e9riment\u00e9s, nous avons d\u00e9velopp\u00e9 divers composants de la t\u00eate de combustion et effectu\u00e9 des simulations CFD (m\u00e9canique des fluides num\u00e9rique) \u00ab\u00a0\u00e0 froid\u00a0\u00bb &#8211; sans simuler les processus de combustion &#8211; pour essayer de d\u00e9terminer les r\u00e9gimes de mouvement du gaz et de l&#8217;air.<\/p>\n<p>Les objectifs de cette phase \u00e9taient les suivants\u00a0:<\/p>\n<ul>\n<li>favoriser autant que possible la recirculation interne des fum\u00e9es directement dans la chambre de combustion<\/li>\n<li>augmenter la turbulence des courants de combustible et de comburant<\/li>\n<li>diviser la \u00ab\u00a0t\u00eate de combustion\u00a0\u00bb en deux lignes\u00a0: une \u00ab\u00a0racine de flamme\u00a0\u00bb stable et robuste et une autre pour compl\u00e9ter le processus de combustion<\/li>\n<li>d\u00e9coupler l&#8217;alimentation en gaz pour rendre les deux lignes ind\u00e9pendantes l&#8217;une de l&#8217;autre<\/li>\n<\/ul>\n<p>Une fois une g\u00e9om\u00e9trie satisfaisante trouv\u00e9e, nous avons encha\u00een\u00e9 avec la construction du premier prototype et les premiers essais dans le laboratoire des br\u00fbleurs.<br \/>\nUne fois de plus, la synergie et la contribution de tous les techniciens du laboratoire ont \u00e9t\u00e9 d\u00e9terminantes dans le d\u00e9veloppement de cette nouvelle technologie.<br \/>\nNous avons r\u00e9alis\u00e9 un grand nombre d&#8217;essais et fabriqu\u00e9 des centaines de nouvelles pi\u00e8ces\u00a0: d&#8217;abord con\u00e7ues, puis fabriqu\u00e9es dans le laboratoire de prototypage, et enfin test\u00e9es.<\/p>\n<p>Apr\u00e8s avoir identifi\u00e9 une solution optimale, nous nous sommes concentr\u00e9s sur le d\u00e9veloppement et la d\u00e9finition de la conception de l&#8217;ensemble t\u00eate dans tous ses d\u00e9tails, avec des moulages d\u00e9di\u00e9s.<\/p>\n<p>Nous avons men\u00e9 des simulations CFD \u00ab\u00a0\u00e0 chaud\u00a0\u00bb avec le soutien d&#8217;une soci\u00e9t\u00e9 externe &#8211; Enginsoft &#8211; pour estimer les temp\u00e9ratures, la distribution de la flamme et confirmer les donn\u00e9es de la salle d&#8217;essai\u00a0\u00bb.<\/p>\n<p>\u00ab\u00a0<strong>L&#8217;activit\u00e9 de recherche et de d\u00e9veloppement de la t\u00eate de combustion<\/strong>\u00a0d\u00e9crite pr\u00e9c\u00e9demment a abouti, en 2020, \u00e0\u00a0:<\/p>\n<ul>\n<li>r\u00e9aliser\u00a0<strong>3 prototypes de br\u00fbleurs pour 3 tailles de chaudi\u00e8res<\/strong><\/li>\n<li>effectuer deux essais sur le terrain et plusieurs en laboratoire sur des chaudi\u00e8res commerciales<\/li>\n<\/ul>\n<p>Un \u00e9l\u00e9ment tout aussi important a \u00e9t\u00e9, fin 2020,\u00a0<strong>l&#8217;obtention du brevet pour cette technologie nouvellement<\/strong>\u00a0d\u00e9velopp\u00e9e.<\/p>\n<p>L&#8217;ann\u00e9e 2021 a marqu\u00e9 le d\u00e9but de ce que l&#8217;on appelle le flux d&#8217;activit\u00e9s op\u00e9rationnelles pour la conception et le d\u00e9veloppement d&#8217;un nouveau produit, identifi\u00e9 par diff\u00e9rentes \u00e9tapes que le chef d&#8217;\u00e9quipe doit suivre pour parvenir \u00e0 l&#8217;autorisation de vente et au lancement de la production en s\u00e9rie\u00a0\u00bb.<\/p>\n<p><strong>TBG SLX\u00a0: les br\u00fbleurs avec la classe d&#8217;\u00e9mission la plus basse d&#8217;Europe<\/strong><\/p>\n<p>\u00ab\u00a0La s\u00e9rie s&#8217;appelle\u00a0<strong>TBG SLX<\/strong>\u00a0et les 3 premiers mod\u00e8les, d\u00e9riv\u00e9s des 3 prototypes mentionn\u00e9s auparavant, ont \u00e9t\u00e9\u00a0<strong>homologu\u00e9s au second semestre 2021 avec la classe d&#8217;\u00e9mission la plus basse d&#8217;Europe\u00a0: classe 4<\/strong>\u00a0selon la norme EN 676 (NOx &lt;60 mg\/kWh).<br \/>\nIls sont entr\u00e9s en production fin 2021.<\/p>\n<p>Les principales caract\u00e9ristiques innovantes ont \u00e9t\u00e9 d\u00e9crites plus en d\u00e9tail dans l&#8217;article\u00a0<strong>Br\u00fbleurs Baltur Super Low NOx<\/strong>.<br \/>\nJe les mentionnerai bri\u00e8vement\u00a0:<\/p>\n<ol>\n<li>Nouvelle conception de la t\u00eate de combustion avec\u00a0<strong>double syst\u00e8me de distribution du combustible et g\u00e9om\u00e9trie favorisant la recirculation des fum\u00e9es<\/strong>\u00a0\u00e0 l&#8217;int\u00e9rieur de la chambre de combustion<\/li>\n<li><strong>Gestion et r\u00e9gulation ind\u00e9pendantes des flux de gaz<\/strong>\u00a0avec deux syst\u00e8mes d&#8217;alimentation diff\u00e9rents<\/li>\n<\/ol>\n<p><strong>Les principales applications sont les chaudi\u00e8res industrielles et de chauffage<\/strong>\u00a0; ils s&#8217;av\u00e8rent \u00e9galement tr\u00e8s performants dans les chaudi\u00e8res \u00e0 flamme invers\u00e9e, o\u00f9 d&#8217;autres br\u00fbleurs rencontrent des difficult\u00e9s en mati\u00e8re d&#8217;\u00e9missions\u00a0\u00bb.<\/p>\n<p><strong>Qu&#8217;appr\u00e9ciez-vous le plus chez Baltur et dans votre d\u00e9partement en particulier\u00a0?<\/strong><\/p>\n<p>\u00ab\u00a0L&#8217;environnement familial, la solidarit\u00e9 et la synergie entre coll\u00e8gues au sein de tout le d\u00e9partement R&amp;D, et la collaboration entre les diff\u00e9rentes entit\u00e9s.<br \/>\nEn R&amp;D, nous cr\u00e9ons les produits qui font et feront prosp\u00e9rer l&#8217;entreprise, c&#8217;est pourquoi je consid\u00e8re que le r\u00f4le du concepteur et du chef d&#8217;\u00e9quipe est important et qu&#8217;il doit \u00eatre pris au s\u00e9rieux et de mani\u00e8re responsable\u00a0\u00bb.<\/p>\n<p><strong>Quels sont les d\u00e9fis que vous aimez le plus relever dans votre travail\u00a0?<\/strong><\/p>\n<p>\u00ab\u00a0La recherche de nouvelles technologies pour rendre les br\u00fbleurs de plus en plus performants en termes d&#8217;\u00e9missions, faciles \u00e0 installer et \u00e0 entretenir\u00a0\u00bb.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Interview de Valentina Moccia, conceptrice m\u00e9canique chez Baltur \u00ab\u00a0J&#8217;ai rejoint Baltur \u00e0 l&#8217;\u00e9t\u00e9 2017 en tant que conceptrice m\u00e9canique, et \u00e0 l&#8217;\u00e9t\u00e9 2019 j&#8217;ai \u00e9t\u00e9 charg\u00e9e de mon premier projet en tant que chef d&#8217;\u00e9quipe pour la recherche, le d\u00e9veloppement et la r\u00e9alisation d&#8217;une nouvelle s\u00e9rie de br\u00fbleurs &#8211; les futurs SLX &#8211; en fixant [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":1680,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[25,30,33],"tags":[],"class_list":["post-7024","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-en-evidence","category-we-are-baltur-fr","category-produits"],"acf":[],"yoast_head":"<title>Nouvelle technologie de combustion brevet\u00e9e Baltur - Baltur<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.baltur.com\/intl\/fr\/2024\/08\/nouvelle-technologie-de-combustion-brevetee-baltur-2\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta 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